Italy soap making machines

Italy exporter of new and refurbished soap making machines and saponification plants

We are an Italian soap machine manufacturer and exporter for over 50 years. Starting these many years of experience about all types of soap machines we are in a position to supply entire soap lines as well as single machines such as saponification plants, crutchers, dryer plants, chill rolls, weigh scales, amalgamators, roll mills, all types of plodders, cutters machines, stampers / soap presses, various types of conveyors and all types of packaging machines such as soap wrappers, stretch film wrappers (from 50 to 250 p.p.m.) and multi-packaging machines.
We are supplier of multinational companies such as Colgate Palmolive, Unilever or Procter Gamble because the quality of our machine is really high
We can follow our customers in each step of their projects: technical discussions, preparation of offers with full details, preliminary layouts, various engineering services, supply of equipment, installation, commissioning and start up.
Our products include the following machines:

- Toilet soap finishing lines of any size from 75kg to 3,000 kg/h .

- Laundry soap lines

- Continuous or batch saponification plants and vacuum spray dryer plants.from neutral fats or fatty acids

- Vacuum drying plants

- New Transavon special plodder: these machines can mill, refiner and extrude the soap without use the 3 roll mills.

- Brand new machines for liquid soap, with more than 10 years of experience in translucent soap

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New S.W.I.N.G. (Soap With Inside Glycerin) saponification: they are better and less expensive than "traditional saponification"

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"Filled soaps" equipments, usually laundry soaps. In the formulations there are some "fillers" such as kaolin, talk, sodium silicate, etc.

- Soap packaging machines such as soap wrapper, soap cartoner, soap over-wrapping, etc

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Toilet Soap Transfer Units (automatic soap feeders) that can be applied to different packaging machines: continuous motion cartoners, flow (pillow) wrappers, traditional wrappers and bundlers (over-wrappers). With design adjustments we can supply units for so many different available brands. Performances vary from 150 to 300 cycles per minute.

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Single machines such as dosing units, three roll-mills, crutchers, dryer plants, chill rolls, weigh scales, amalgamators, roll mills, all types of plodders, cutters machines, stampers / soap presses, conveyors and accessories
Fully rim block lines or single machines such as double-arm sigma mixers, twin-screw or single-screw extruders, automatic cutters for any production speed, turboflow units (automatic water temperature thermoregulator) and dosing units for color and fragrance.

We supply refurbished machines of famous brands such as Mazzoni, Binacchi, Maccaniche Moderne, SAS, IMSA, W&S, Acma, etc. We have also more than 350 used soap machines available for all types of productions: laundry soap, toilet soap and hotel soap. The range of machines include complete machine plants and double-arm sigma mixers, ribbon mixers, roll mills, plodders/refiners, cutters, presses, wrappers, bundlers, drying plants, laboratory equipment....
Our second-hand equipment is supplied fully reconditioned: we disassemble the machines, we change all the worn out parts and we make we the lacking parts. Finally we test the machine with the final product. We supply our machines with guarantee.

Important reminder for new soap producers

We produce and export only machines for industrial production and not for very small scale production.
The minimum price for the smalest semi-automatic new finishing soap line 75-100kg per hour is about 65,000 Euros EXW
The minimum price for a new Small Scale Saponification Plants (sssp) for 50kg batches production is about 20,000 Euros EXW

To produce soap, there are 2 systems:

1) Starting from raw material (oil or tallow + soda):
For this system, the manufacturer must to buy 1 saponification plant + 1 vacuum dryer (to produce soap noodles) + 1 soap finishing line OR 1 saponification plant + 1 cooling system (to produce laundry soap bars) OR new innovative system with 1 Jet saponification plant + 1 coolling system (to produce soap noodles and laundry soap bars)
Plants are not rigid units, they are a chain of equipment some of them of special design for the soap industry, some others general-purpose devices. As a combination of equipments, the final design must be tailored for the customer. Our mission and continuous effort is to "listen" to the customers and design "their" plant with "our" expertise.
Minimum capacity for new 500 kg/h except SSSP
Minimum capacity for fully reconditioned: 1000 kg/h

New: Small Scale Saponification Plants (SSSP)
Small plants to produce soap noodles and/or rectangular soap bars for Toilet, Laundry and Multipurpose, and with different Capacities: 50, 100 and 150 kg/batch. More

2) Finishing lines starting from soap noodles (pellets)
Soap finishing is the transformation of soap noodles into formulated stamped soap bars (tablets).
Soap finishing consists of several working stages: pre-refining, mixing, refining and extrusion, stamping and packaging.
For this system, the soap producer will buy only the soap noodles from big soap factory that produces them with saponification plant + dryer vacuum plant
The goal is to refine/homogenize and compact product with optimum physical and chemical features.
Minimum capacity for new: 75-100 kg/h
Minimum capacity for fully reconditioned: 500 kg/h

Italian single soap machine request

For a single machine request be kind enough to precise if you seek double-arm sigma mixers, ribbon mixers, roll mills, plodders/refiners, cutters, presses, wrappers, bundlers, drying plants, laboratory equipment.... and the requested capacity.

Italian soap machines spare parts

For any spare part request we need the machine brand, the model references, the serial number and the name of the part.